Optical in-process height measurement system for process control of laser metal-wire deposition

We propose an in-process height measurement system for a weld bead and feedback control system for wire-feeding speed for high-quality laser deposition. Metal additive manufacturing, especially laser metal-wire deposition, is effective for complex shape fabrication and repair processing. However, we must control the gap between a weld bead and a feed wire in an optimal range for high-quality deposition. Conventionally, the Z-stage pitch for multi-layer deposition must be precisely adjusted by each deposition shape. In this paper, we design an in-process height measurement system that is integrated in a laser processing head, which measures the weld bead height by a line section method. We decreased the influence of the intense thermal radiation generated from a melt pool by inserting the band-pass filter of the line beam's wavelength in the imaging system and optimizing its line laser power. Consequently, our system can measure the weld bead height near the melt pool, which is 4 mm in front of it. Next we show that our proposed system can measure the weld bead height during wire-laser metal deposition with 50-μm accuracy by comparing its value to the true value. Finally, we achieved a cylinder shape deposition of 50-mm height, regardless of the Z-stage pitch and the cylinder diameter of the multi-layer deposition, by controlling the wire-feeding speed based on the measured weld bead height.     

正弦波纹挡板式沉降器内流动特性

采用VOF模型对正弦波纹式入口挡板的重力非均相沉降器内流场进行数值模拟研究。对比了正弦波纹挡板与平挡板的平均流场分布情况，分析了沉降器的轴向流速均一程度（λ₁）随时间演化特性，探究了λ₁和面积加权平均湍流强度（I_a）在沉降器内空间分布特性；引入流场均稳指标USC，研究了冲击间距（L_b/D）对USC的影响。结果表明：正弦波纹挡板作为入口构件可以有效降低返混。在0.84＜L_b/D＜2.17范围内，正弦波纹板沉降器内流场的均一程度整体高于平面挡板；随着L_b/D减小，平挡板沉降器内流场的λ₁基本不变，但正弦波纹挡板沉降器内流场的λ₁降低，且对I_a的影响不明显。对比平挡板，正弦波纹挡板可以有效降低轴向速度的梯度，使返混区面积减小，流场稳定性提高。随着L_b/D增加，USC值呈现多峰值趋势，L_b/D=2.17时正弦波纹板沉降器的USC取得极大值为14.68，较平挡板提高了93.67%。     

基于深度语义分割的多源遥感图像海面溢油监测

针对遥感图像海面溢油区域通常受到斑噪声以及强度不均等因素的影响,从而导致溢油区域监测效果较差的问题,本文引入了深度语义分割的方法,将深度卷积神经网络与全连接条件随机场相结合,形成端对端连接。以Resnet结构为基础,首先通过深度卷积神经网络对多源遥感图像粗分割并作为输入,然后经过改进的全连接条件随机场,利用高斯成对势和平均场近似定理,建立条件随机场形成递归神经网络作为输出。通过多源遥感图像对海面溢油区域进行监测,并利用可见光图像估计溢油区域面积。实验在所建立的多源遥感图像数据集上与其它先进模型进行对比,结果表明本文方法提高了溢油区域的分割精度以及精细细节程度,平均交并比为82.1%,监测效果具有明显地改善。     

Coupling in situ experiments and modeling – Opportunities for data fusion,machine learning,and discovery of emergent behavior

This paper reviews recent studies, that not only includes both experiments and modeling components, but celebrates a close coupling between these techniques, in order to provide insights into the plasticity and failure of polycrystalline metals. Examples are provided of studies across multiple-scales, including, but not limited to, density functional theory combined with atom probe tomography, molecular dynamics combined with in situ transmission electron miscopy, discrete dislocation dynamics combined with nanopillars experiments, crystal plasticity combined with digital image correlation, and crystal plasticity combined with in situ high energy X-ray diffraction. The close synergy between in situ experiments and modeling provides new opportunities for model calibration, verification, and validation, by providing direct means of comparison, thus removing aspects of epistemic uncertainty in the approach. Further, data fusion between in situ experimental and model-based data, along with data driven approaches, provides a paradigm shift for determining the emergent behavior of deformation and failure, which is the foundation that underpins the mechanical behavior of polycrystalline materials.     

Structural,optical and temperature dependent photoluminescence properties of Cr3+-activated LaGaO3 persistent phosphor for optical thermometry

Cr³⁺ doped LaGaO₃ phosphor was prepared by hydrothermal reaction method with post-annealing treatment. XRD pattern showed the pure orthorhombic phase of LaGaO₃ at an annealing temperature of 1000 °C. TEM image showed the particles in the range 40-120 nm. The bandgap energy and Urbach tail increased in the doped sample as compared to the undoped sample as estimated from UV–visible diffuse reflectance spectra. PL excitation spectra showed peaks in UV, blue and orange regions. The emission spectra showed broadband with peaks in the NIR region due to emission from ⁴T₂ and ²E states. The intermediate strength of the crystal field has been calculated from the estimated spectroscopic parameter. The average lifetime was found to be in the ms range. Afterglow decay was also recorded. From the low-temperature PL, the zero phonon line, stokes shift energy, vibrational energy and Huang-Rhys parameter were calculated. With rising the temperature, PL emission peak intensity and lifetime values decreased and FWHM increased because of increased numbers of electrons in ⁴T₂ state and increasing non-radiative transition. Temperature-dependent peak intensity ratios and lifetime values were utilized for temperature sensing applications in below room temperature and above room temperature. The results indicate the possibility of present phosphor to be used as optical nanothermometer.     

Image analysis applications on assessing static stability and flowability of self-consolidating concrete

A digital image processing (DIP) method associated with a MATLAB algorithm is used to evaluate cross sectional images of self-consolidating concrete (SCC). Two new parameters, such as inter-particle spacing of coarse aggregate and average mortar-to-coarse aggregate ratio, defined as average mortar thickness index (MTI), were proposed to quantitatively evaluate the static stability of SCC. Statistical models were developed to predict flowability of SCC mixtures. Test results revealed that the proposed DIP method and MATLAB algorithm can be successfully used to derive inter-particle spacing and MTI and quantitatively evaluate the static stability on hardened SCC samples. A probability density of 60% from histogram analysis appears to be a reasonable threshold for indicating a uniformly distributed SCC mixture. For a given mortar yield stress, a critical mortar viscosity of 1.30 Pa s tends to significantly affect the trend of slump flow changing with MTI. The investigated relationship between parameters measured from DIP method and existing theoretical frames is well correlated. The outcome of this study can be of practical value for providing an efficient and useful tool in designing mixture proportions of SCC.     

Kernel-based fourth-order diffusion for image noise removal

The fourth-order partial differential equations have good performance on noise smoothing and edge preservation without creating blocky effects on smooth regions. However, for low signal-to-noise ratio images, the discrimination between edges and noise is a challenging problem. A novel kernel-based fourth-order diffusion is proposed in this paper. It introduces a kernelized gradient operator in the fourth-order diffusion process, which leads to more effective noise removal capability. Experiment results show that this method outperforms several previous anisotropic diffusion methods for noise removal and edge preservation.     

Assessment of local strain field in adhesive layer of an unsymmetrically repaired CFRP panel using digital image correlation

The present study focuses on experimental investigation of through the thickness displacement and strain field in thin adhesive layer in single sided (unsymmetrical) patch repaired CFRP (carbon fiber reinforced polymer) panel under tensile load. Digital image correlation (DIC) technique is employed to acquire the displacement and strain (longitudinal, peel and shear) field. Experimental determination of shear transfer length based on shear strain field obtained from DIC is introduced to estimate the optimum overlap length which is an essential parameter in patch design for the repair of CFRP structures. Further, DIC experiment with magnified optics is performed to get an insight into complex and localized strain field over thin adhesive layer especially at critical zones leading to damage initiation. The failure mechanism, load displacement behavior, damage initiation and propagation are closely monitored using DIC. The influence of patch edge tapering on strain distribution in adhesive layer is also investigated. The DIC successfully captures the global and localized strain field at critical zones over thin adhesive layer and further helps in monitoring the damage based on strain anomalies. Strains are found to have maximum magnitude at the patch overlap edge and the shear strain level in adhesive layer is higher than the peel strain. Normal tapering increases the peel strain and has negligible influence on shear strain level in adhesive layer. The recommended overlap length is found to be consistent with the recommendation in the literature. Whole field strain pattern and the overlap length obtained from experiment are further compared with the finite element analysis results and they appear to be in good coherence.     

A study on the possibility of implementing a real-time stereoscopic 3D rendering TV system

3D video has recently seen a massive increase in exposure in our lives. However, differences between the viewing and shooting conditions for a film lead to disparities between the reformed media and the original three-dimensional effect, which cause severe visual fatigue to viewers and result in headaches and dizziness. In this paper, a series of image processing algorithms are introduced to overcome these problems. The image processing pipeline is composed of four steps, eye-pupil detection, stereo correspondence computation, saliency map generation, and 3D warping. Each step is implemented in an S3DS-3D rendering system and its time complexity is measured. From the results, it was found that real-time stereoscopic 3D rendering is impossible using only a software implementation because SIFT and optical flow calculation requires a significant amount of time. Therefore, these two algorithm blocks should be implemented with hardware acceleration. Fortunately, active research is being conducted on these issues and real-time processing is expected to become available soon for applications beyond full-HD TV screens. In addition, it was found that saliency map generation and 3D warping blocks also need to be implemented in hardware for full-HD display although they do not have significant time complexity compared to SIFT and optical flow algorithm blocks.     

CO2 detection with CNx thin films deposited on porous silicon

In recent years, porous silicon (PSi) has attracted a great deal of attention for sensing applications. However, the high reactivity of PSi surfaces causes serious problems of stability. In this work, we developed new thin films that can serve as stabilizer of PSi for CO₂ gas sensors development. PSi surface was coated with carbon nitride (CN_x) film which is one of the most important interfering to stabilize the PSi layer. CN_x film was deposited by pulsed laser ablation. The effect of CO₂ gas on the sensor response was investigated for different polarization voltages. The electrical properties of (Al/CN_x/PSi/Si) structure were modified in the presence of the gas. The device shows a high sensitivity against CO₂ gas. Furthermore, the current variation of the sensor as a function of time has been investigated. The results show that the Al/CN_x/PSi/Si structure becomes stable after the first two weeks.